PhD Student · Manchester, UK

Designing
the Future of Aerospace

Ali Khodadadi is an aerospace engineer and doctoral researcher in the field of composite materials at the University of Manchester.

3.5 yr
PhD Research
0
Engineering Roles
0
Expected Completion
Ali Khodadadi
Aerospace · UoM
Portrait of Ali Khodadadi

A Doctoral Researcher Pushing the Boundaries of Composite Materials & Aerospace.

Ali is a motivated and committed STEM researcher currently pursuing a PhD in Aerospace Engineering at the University of Manchester.

His work sits at the intersection of aerospace engineering and advanced simulation, combining practical design experience with computational modelling. He has a strong background in drone design, and his current research focuses on predicting the mechanical and vibrational behaviour of both textile-based and conventional hybrid composites, as well as 3D-printed composite materials. This work is further enhanced through the integration of machine learning techniques to improve accuracy and efficiency in multiscale modelling.

He is deeply passionate about the conceptual and structural design of aircrafts and drones, with experience in developing several designs.

⬢ Quick Facts

  • LocationUnited Kingdom
  • RolePhD Student
  • InstitutionUniversity of Manchester
  • DisciplineAerospace Engineering
  • StartedSeptember 2020
  • ExpectedApril 2028

Where Curiosity Drives Engineering Innovation.

— 01 / PhD Research

Composite Materials

  • Development of a multi-scale computational framework linking micro, meso, and macro-scale modelling
  • Prediction of vibrational behaviour in advanced composite and hybrid material systems
  • Investigation of intra-yarn hybrid textile composites and 3D-printed materials
  • Parametric analysis of composite architecture
  • Integration of machine learning to enhance modelling accuracy and design efficiency
— 02 / Research Internship

Metamaterials & Structures

  • Design and fabrication of 3D-printed metamaterial specimens
  • Experimental testing under fatigue, bending, and compression loading
  • Investigation of durability and failure behaviour in honeycomb and sandwich structures
  • Analysis of mechanical performance for lightweight structural applications
  • Reporting and presentation of experimental findings
— 03 / BSc Thesis

Heat Transfer & Fluid Dynamics

  • Analysis of impingement cooling on curved turbine blade surfaces
  • Application of fluid flow and heat transfer principles to aerospace systems
  • CFD modelling and simulation using ANSYS
  • Comparison of turbulence models and wall function approaches
  • Evaluation of key parameters influencing thermal performance

Where Engineering Meets Industry.

Founder · In Development

Baker Fuel.

From Loaf to Litres.

A sustainable fuel venture transforming the UK’s annual bread waste into fuel-grade bioethanol for E10 petrol blending. Baker Fuel reimagines food waste as a valuable energy resource, replacing imported ethanol with a locally produced, low-carbon alternative. By closing the loop between waste and energy, the project reduces CO₂ emissions while supporting the UK’s transition towards a more resilient and net-zero fuel infrastructure.

Biofuel Circular Economy Decarbonisation Waste Recovery
900k
tons of UK Bread Waste Annually
300L+
Ethanol Yield per Tonne of Bread
20ML
Target Annual Facility Output
CO₂↓
Measurable Environmental Benefit
Conversion Pathway
Bread Waste
Pre-treatment
Fermentation
Distillation
Dehydration
E10 Blend

From Lab Bench to Launch Platform.

2024 Jun — Aug
The Open University

Research Engineer

  • Designed and 3D printed metamaterial specimens for fatigue, bending and compression testing.
  • Conducted laboratory research on the durability of honeycomb structures and sandwich panels.
  • Captured and communicated findings through technical research reports and presentations.
Metamaterials 3D Printing Fatigue Testing Sandwich Panels
2023 Jul — Aug
HiveSpace UK

Aerospace Software Engineer

  • Collaborated with educators to integrate Python software into university-level aerospace curricula.
  • Developed interactive 2D and 3D space orbit and manoeuvre simulator applications in Python.
  • Built a Python-based satellite thermal analysis tool for orbit-dependent thermal modelling.
  • Contributed to the design of an online educational outreach programme for aspiring engineers.
Python Orbital Mechanics Thermal Analysis Simulation
2023 Jun — Aug
Cellerate

Software & Systems Engineer

  • Engaged in the design of equipment and systems for battery cell production.
  • Gained hands-on experience in manufacturing processes for advanced cell chemistries.
  • Programmed Python tools to automate workflows and improve engineering throughput.
Battery Cells Python Automation

A Toolbox Built for Research & Flight.

Experimental

01
  • Mechanical Testing
  • Fatigue Testing
  • Bending & Compression Tests
  • Composite 3D Printing
  • Composite Vacuum Bag Moulding
  • Experimental Modal Analysis

Computational

02
  • Fluids & Heat Transfer Simulation
  • Composite Material Modelling
  • Structural Analysis Simulation
  • Python Development
  • MATLAB Development
  • Machine Learning

Engineering

03
  • CAD Design
  • Embedded Systems
  • Technical Reporting
  • Scientific Presentation
  • Aerospace Curriculum Design
  • Interdisciplinary Collaboration

Educated at One of the United Kingdom's Leading Aerospace Institutions.

In Progress

Doctor of Philosophy

Aerospace Engineering

The University of Manchester

Progress 0%
October 2024 — April 2028
Completed

Bachelor's Degree

Aerospace & Aeronautical

The University of Manchester (First Class Honours)

Progress 100%
September 2020 — September 2024
— Let's Build Something That Lifts Off

Open to Collaborations,
Research & Ventures.

[email protected]